Improved Catalyst Can Speed Up Conversion Of Industrial Biomass Into Biofuel

Scientists at the National Chemical Laboratory (NCL), Pune, have developed a faster, environment-friendly method for conversion of industrial biomass into biodiesel.

An organic compound called furfural is produced from agricultural waste biomass like bagasse, cotton seed hulls, sawdust, oat hulls, rice hulls, wheat husk and bran.

Typically furfural is first chemically changed into furfuryl alcohol. It is processed further to produce alkyl levulinates, such as ethyl levulinate. The process, however, involves multiple steps and takes a relatively long time.

The NCL team has developed a new version of zeolite catalyst – HPW/Meso-HZ-5 – which can speed up the process of conversion.

The catalyst exhibits good performance with 100% furfural alcohol conversion along with 97% ethyl levulinate biodiesel yield and 3% ethoxy methyl furan yield.

Ethoxy methyl furan is used as a food additive. The catalyst showed superior activity when compared to the parent H-ZSM-5 and Meso-HZ-5 used separately.

Low molar ratio of reactants would do away with the separation cost associated with unreacted ethanol, operational cost and reactor size, making the process economically viable and industrially safe.

India is among leading producers of rice, pulses, wheat, and the world’s second largest producer of sugarcane.

A large amount of agricultural waste is produced. Converting this non-food waste into furfural and upgrading it further to biodiesel could give additional income to farmers and also generate employment.

An ‘India Science Wire’ Story- edited by Clean-Future Team